The organization method of the diesel generator set repair process directly affects the repair quality, repair cost, repair time and production efficiency. Each repair unit shall adopt a reasonable process organization based on the specific conditions of the unit (such as equipment conditions, technical level, repair objects, and supply of material accessories, etc.). The method of organizing the repair process of diesel generator sets can be divided into two ways based on the basic method of unit repair operations and the form of labor organization.
(1) Basic methods for repair operations
For the repair of the unit, the basic method can be divided into: the machine repair method and the assembly exchange repair method.
1 In the machine repair method, during the unit repair process, parts, joints, assemblies, etc. removed by the original machine, except for the scrapped parts, are repaired after the repaired parts are returned to the original machine. Machine repair method. At present, most units use this type of repair method. When this type of repair method is used, the amount of work required for repair and the time required for repair are different due to the different degree of damage of each part, assembly or assembly, which often affects the continuity of repair and assembly work. The assembly of the complete machine often requires parts, assemblies or assemblies that require considerable repair time to be repaired before they can be repaired. The repair time is longer. However, for the average unit, there is not much of the same type of machine, and in the case of shortage of accessories, it is advantageous to use this kind of repair method.
2 Assembly interchange repair method In the unit repair process, except for the outside of the machine, the remaining assemblies, parts, and parts that need to be repaired are replaced with reserve parts (repaired or newly purchased), and the replaced assembly, The fittings and parts are repaired and entered into a reserve warehouse for spare parts. This kind of repair method is called the assembly interchange repair method. This kind of repair method reduces the time for repair assembly, parts and parts, delays the continuity of repair work, greatly shortens the repair time of the unit parts and improves the production efficiency. It is applicable to units with more models and spare parts reserves.
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(2) Labor organization form of repair work
The repair of a unit is generally divided into a comprehensive operation law and a professional division of labor method in terms of its labor organization form.
1 Comprehensive operation method The comprehensive operation method means that the entire unit repair work is completed by a working group except that the individual parts are repaired and processed (such as forging, machining, etc.) by professional workshops or professional work teams. With this method of operation, the work scope of the group is relatively wide (engine repair technology, generator repair technology, and control box maintenance technology must all be mastered), and the technical requirements of the staff are more comprehensive. At present, most units use this method.
2 Professional division of labor The professional division of labor method refers to the division of unit repair operations by work type, location, assembly, assembly or process, into a number of operating units, each unit is served by a worker or a group. This kind of operation method can easily improve the technical proficiency of the individual work of the staff and facilitate the use of professional tools, so as to achieve high-quality repair purposes. However, the technical management department is required to have a complete and sound management method to ensure that the repair work is carried out rhythmically.
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